No Carrier Black Masterbatch

No Carrier Black Masterbatch

No carrier black masterbatch is made of the pigment carbon black and high molecular weight additives,. The carbon black concentration is as high as 70%. This masterbatch is suitable for the engineering compounding, such as ABS,,PC, PA, PS, POM, PP,PET so on. No carrier black masterbatch property is Environment-friendly, nontoxic, smellless, glory appreacnce and high concentration and bluish shade, good dispersion, no pollution and Complied with ROHS requirements. The advantages of carrier-free black masterbatch include: High Purity: Carrier-free black masterbatch does not contain other substrates, ensuring the purity of the carbon black pigment, which provides better coloring effects. Excellent Dispersion: Without the interference of carrier materials, carbon black particles can disperse more evenly in the substrate, enhancing the visual quality of the product. Reduced Processing Costs: Eliminating the cost of carrier materials makes carrier-free black masterbatch more economical to some extent. Good Heat Resistance: Carrier-free black masterbatch typically has high heat resistance, maintaining stable performance during high-temperature processing. Environmentally Friendly: By not using additional carriers, it reduces potential environmental burdens and meets environmental protection requirements. Wide Applicability: Carrier-free black masterbatch is suitable for various plastic substrates, capable of meeting the needs of different industrial sectors. These advantages make carrier-free black masterbatch an ideal choice in many applications, especially in industries with high requirements for color and performance.
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Description
Technical Parameters

What Is No Carrier Black Masterbatch?

 

 

With the popularity of No Carrier Black Masterbatch, particularly as a household item, the combination of black carbon pigment, virgin resin and additives is adjusted and customised accordingly to meet the customers requirements. As well as the clean look it provides, the black carbon powder and the corresponding plastic substrate means it can be maintained for a long time without fading, as well as shielding light, UV radiation and antioxidant products.

 

Advantages of No Carrier Black Masterbatch
 

Enhanced coloration
No carrier black masterbatch offers exceptional coloration properties, enabling manufacturers to achieve deep, rich, and uniform black hues in plastic products. This is particularly beneficial in industries where aesthetics play a vital role, such as automotive, consumer goods, and packaging. The use of no carrier black masterbatch ensures a visually appealing end product.

 

UV stabilization
No carrier black masterbatch often contains additives that provide uv stabilization properties. These additives help protect plastic products from the harmful effects of uv radiation, such as color fading, brittleness, and degradation. This makes no carrier black masterbatch an ideal choice for outdoor applications, such as agricultural films, pipes, and automotive components, where protection against uv radiation is crucial.

 

Cost efficiency
By utilizing no carrier black masterbatch, manufacturers can achieve the desired black color in plastic products without the need for large amounts of pigments or dyes. This results in significant cost savings, as no carrier black masterbatch is more economical compared to purchasing individual colorants. Manufacturers can achieve a consistent black color while optimizing their production costs.

 

Processability
No carrier black masterbatch improves the processability of plastics during extrusion, injection molding, or blow molding. It aids in better melt flow, reducing the risk of surface defects, and ensuring smooth production operations. This makes no carrier black masterbatch an essential component for manufacturers seeking to optimize their production processes and enhance productivity.

 

PC Black Masterbatch

PC Black Masterbatch

Used in cosmetic packaging boxes, toys, electrical appliances, automobile industry, medical devices, electrical enclosures and other advanced products. The main functions are mechanical properties, flame resistance, high temperature resistance, chemical resistance and good surface quality, processing properties, weather resistance, static electricity resistant, foaming function.

ABS Black Masterbatch

ABS Black Masterbatch

Used in wire and cable, pipe extrusion, optical cable, notebook, toys, furniture, building materials. The main functions are mechanical home appliances, flame resistance, high temperature resistance, chemical corrosion resistance, aging resistance, impact resistance, processing properties, guaranteed strength, weather resistance, static electricity resistance, color uniformity, not easy to decolorize.

PP Black Masterbatch

PP Black Masterbatch

Used in industrial supplies, automobile industry, electrical appliances and medical equipment. High stability and excellent processing performance, dyeing performance, light resistance, high temperature resistance environmentally flame resistance, harmless.

PS Black Masterbatch

PS Black Masterbatch

Used in the field of energy, medicine. The main function is to improve catalytic and separation performance, excellent electrical chemical effect, adsorption efficiency, renew ability,perfect dispersion.

PA Black Masterbatch

PA Black Masterbatch

It is used in the printing industry, picture book printing, greeting card making, cable and wire, automobile industry, packaging boxes and toys. The main functions are static electricity resistance stability, water resistance and wear resistance, weather resistance, flame retardant, foaming function.

No Carrier Black Masterbatch

No Carrier Black Masterbatch

Used in engineering plastic composite, granulation, injection molding, pipe, blown film, blown bottle, construction field. The main function is high gloss, high coloring strength, high temperature resistance, high tint strength, durability, stable anti-UV performance.

Black Masterbatch For Automotive

Black Masterbatch for Automotive

The main functions are static electricity resistance, flame retardant, foaming function, stable anti-UV performance, effectively enhance the blackness of plastic materials, uniformity, perfect dispersion, weather resistance.

 

Why Choose Us
 

Our Company
Guangdong E-LUCK Plastic Technology Co., Ltd. is a joint-stock company focused on technology. We integrate scientific research, production, and trade. As one of the governing units of the Multifunctional Plastics Association of the China Plastics Association, our headquarters are in Boluo, Huizhou, Guangdong. Located in Huangxi Industrial Park, Shiwan Town, our proximity to Guangzhou, Dongguan, and Shenzhen offers excellent transportation advantages.

 

Production Market
We sell our high-quality products both nationwide and in over 30 countries around the world. Our clientele includes businesses across China, Europe, America, Africa, Singapore, Vietnam, and South Africa. We are known for providing reliable and exceptional service.

 

Application
Our products find applications in various fields, including the automotive industry, electronics, municipal construction, and the military. They are used for high-gloss injection molding, blown film, bottles, and engineering plastics. We offer products that are high-temperature resistant, feature a blue tint, and include anti-static properties. Our products are also used in new energy applications.

 

Our Products
Our main business involves independent research and development. We specialize in black masterbatch, long glass fiber reinforced polypropylene (LFT), and engineering plastic modification. Our annual production includes 50,000 tons of black masterbatch and 20,000 tons of LFT.

 

 
Types of No Carrier Black Masterbatch
 
01/

Standard carrier-free black masterbatch
It is the most commonly used type in the industry and is suitable for most applications. It provides excellent dispersion, tinting strength and uv protection for plastic products. Standard carrier-free black masterbatch is widely used in the manufacture of pipes, films, sheets and other plastic products.

02/

Food grade carrier-free black masterbatch
It is a specially formulated masterbatch that complies with FDA regulations and can be used in food contact applications. This type of masterbatch is often used in the manufacture of food packaging materials, kitchen utensils and other products that come into contact with food.

03/

Conductive carrier-free black masterbatch
It is a special type of masterbatch used in applications that require electrical conductivity. This type of masterbatch is often used in the manufacture of electronic components, packaging materials and other applications that require static dissipation.

04/

UV protection carrier-free black masterbatch
This type of masterbatch contains additional uv stabilizers to protect plastic products from the harmful effects of sunlight. It is often used in outdoor applications such as automotive parts, agricultural films and outdoor furniture.

 

Application of No Carrier Black Masterbatch
 

Packaging
No carrier black masterbatch is extensively used in the packaging industry for producing films, bags, and containers. Its ability to provide uv protection makes it ideal for packaging products that require a longer shelf life.

 

Automotive industry
In the automotive industry, no carrier black masterbatch is used to produce various components such as bumpers, dashboards, and interior trims. Its high dispersion quality ensures a smooth and consistent finish, enhancing the aesthetic appeal of vehicles.

 

Construction
No carrier black masterbatch is used in the production of construction materials such as pipes, cables, and insulation panels. Its uv-resistant properties ensure that these materials can withstand harsh environmental conditions without degrading.

 

Consumer goods
From household appliances to electronic devices, no carrier black masterbatch is used to manufacture a wide range of consumer goods. Its versatility and cost-effectiveness make it a preferred choice for producing durable and visually appealing products.

 

Agriculture
In agriculture, no carrier black masterbatch is used in the production of irrigation pipes, greenhouse films, and mulching films. Its uv resistance and durability are essential for products exposed to sunlight and harsh weather conditions.

 

 
 
Aesthetic Trends of No Carrier Black Masterbatch
ABS Black Masterbatch

Smartphones and home applications

No carrier black masterbatch is a popular design trend in smartphones and home appliances, with high-end brands like apple using it to create a sleek, understated aesthetic, while kitchen appliances like kitchenaid offer sophistication and elegance.

 

PP Black Masterbatch

Audio equipment

No carrier black masterbatch is commonly found in the housing and components of high-end audio equipment, including speakers, amplifiers, and headphones. Black finishes are used to create elegant and sophisticated designs that go well with contemporary home furnishings.

No Carrier Black Masterbatch

Packaging trends

Minimalist packaging, featuring clean lines, simple graphics, and essential elements, is a popular trend. No carrier black masterbatch plays an important role in this sleek and sophisticated design.

 

PA Black Masterbatch

Luxury automobiles

No carrier black masterbatch is frequently used by automakers to produce external body panels, upholstery, and interior trims. You can easily find luxury brands with premium black interior packages that include black leather upholstery and piano black trim..

 

Cost Savings with No Carrier Black Masterbatch: What You Should Know

 

The black masterbatch is also known as the color masterbatch, and its basic components are: pigments or dyes; carriers, dispersants, additives, and the like. So today we will take a look at how the color masterbatch is graded according to the variety?
So for the black masterbatch, of course, he is a kind of masterbatch, but its status is different from other black masterbatch. It is the most commonly used masterbatch in our plastic processing, and it is also the largest one. It is widely used in the plastics processing industry; such as injection molding, extrusion molding, blow molding and so on. In real life, it is widely used in the plastic molding of automotive plastic parts, in the extrusion molding of plastic pipes, in the production of agricultural film and geotechnical materials.

 

Preparation process of No Carrier Black Masterbatch

 

 

No Carrier Black Masterbatch formation
Pour carbon black powder with a diameter of 17nm to 36nm into a rotating machine; start the rotating machine, control the speed of the rotating machine at 60 rpm to 80 rpm, and heat up so that the surface temperature of the carbon black powder reaches 70°C to 80°C ;Uniformly spray 2 parts of adhesive by weight; Wet the carbon black powder, and under the tumbling action of the rotary machine, the carbon black powder aggregates to form No Carrier Black Masterbatchatch.

 

No Carrier Black Masterbatch growth
The No Carrier Black Masterbatch rolls in the rotary machine, and the paste rod and carbon black powder are alternately sprayed on the surface of the No Carrier Black Masterbatch repeatedly and evenly, so that the carbon powder layer accumulates on the surface of the No Carrier Black Masterbatch; spray a small amount of adhesive each time, the number of times should be frequent, and the size of the No Carrier Black Masterbatch masterbatch should be observed at any time.

 

Pressing of No Carrier Black Masterbatch
Stop adding adhesive and carbon black powder, the rotary machine rotates further, squeezes out the excess adhesive from the surface of the No Carrier Black Masterbatch, and presses the No Carrier Black Masterbatch into a No Carrier Black Masterbatch with a certain mechanical strength.

 

Add polymer coated powder
Heat with electric heating plate to keep the temperature of No Carrier Black Masterbatch at 70℃~85℃, control the speed of rotary machine at 50 rpm~60 rpm, evenly distribute polymer coated powder, the mass fraction of polymer coated powder is 7, make the outer surface of No Carrier Black Masterbatch coated with a layer of polymer coated powder, require 5g~6g polymer coated powder to be distributed each time, and the frequency should be frequent.

 

Add dispersant
The temperature is maintained at 68°C~72°C, and 1 mass fraction of dispersant is evenly added into No Carrier Black Masterbatch.

 

Hue treatment
After the No Carrier Black Masterbatch is formed, it is cooled, and after cooling, the blue additive is sprayed on its surface to obtain the finished No Carrier Black Masterbatch.

 

How to Choose a No Carrier Black Masterbatch
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The particle size makes all the difference
The size of the particle matters considerably in determining the quality of masterbatches manufactured by carbon masterbatch manufacturer. Smaller particle diameter enables higher surface area and tinting strength. At the same time, a high area means greater jetness, higher conductivity, improved weatherability, and higher viscosity.

 

Structure of the no carrier black masterbatch
This is again an important property of the masterbatch. Never consider a product that is not sufficiently structured. Only buy a product that is highly structured as it leads to higher viscosity, greater electrical conductivity, and easier dispersion.

 

Porosity
A highly conductive product by a major no carrier black masterbatch
Manufacturer depicts a high degree of porosity. In the sense, porosity is directly related to the conductive feature of the product.

 

Surface chemistry
When we say chemistry of carbon no carrier black masterbatch
Es by no carrier black masterbatch Manufacturer, it means the presence of oxygen-containing groups present on a carbon black's surface. How does that impact quality? You would be happy to learn that oxidized surfaces help in improving pigment wetting, dispersion, rheology, and overall performance in selected systems.

 

Impact of physical form
Physical form is again a vital property of quality-driven carbon no carrier black masterbatch
Es. For the unawares, powdered masterbatches are ideal in low-shear disperse and on three-roll mills. As far as beaded carbon blacks are concerned, these are recommended and found ideal for shot mills, ball mills, and other high-energy equipment.

 

What Are the Trends and Development Directions of No Carrier Black Masterbatch in the Market

 

Increasing demand for sustainable solutions

With a growing awareness of environmental issues, there is a trend towards using sustainable materials in production processes. This has led to a rise in the demand for no carrier black masterbatch Made from recycled materials or bio-based resins.

Technological advancements

The no carrier black masterbatch Market is witnessing advancements in technology, leading to the development of more efficient and cost-effective products. These advancements include improvements in dispersion quality, uv protection, and heat resistance.

Growing emphasis on customization

Customers are increasingly seeking customized solutions to meet their specific requirements. This trend has led to the development of no carrier black masterbatch With tailored properties such as conductivity, opacity, or durability.

Shift towards high-performance additives

There is a shift towards using high-performance additives in no carrier black masterbatch, Such as carbon black, to enhance properties like uv stabilization, heat resistance, and color consistency. This trend is driven by the need for superior product performance in various applications.

 

Our Factory

 

As a member of the China Plastics Association (Multifunctional Plastics Association), E-LUCK has integrated scientific research, production, and trade into its headquarters at Huangxi Industrial Park, Shiwan Town, Boluo County, Huizhou, Guangdong. Our close proximity to Guangzhou, Dongguan, and Shenzhen offers exceptional regional advantages, facilitating swift and efficient trade between these areas.

 

The company's main products involve independent R&D in black masterbatch, LFT (Long Glass Fiber Reinforced Polypropylene), and engineering plastic compounding. Our products are widely utilized across various fields, including the automotive industry, electronics, municipal construction, the military, and new energy. We sell our high-quality products nationwide and in over 30 countries around the globe, providing thousands of businesses with reliable and superior service.

 

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FAQ

 

Q: What is black masterbatch?

A: Black masterbatch is a concentrated blend of carbon black pigment and a carrier polymer, designed to disperse the pigment evenly when added to plastic resins during manufacturing processes.

Q: What is the process of master batch mixing?

A: Both-(compound & masterbatch) are considered batch procedures where materials are mixed with polymer (in powder or pellet form) with the additives e.g. colours, fillers etc. These can be just single blends or multiple blends depending on the size of the production order and the blender capacity.

Q: What is the typical composition of black masterbatch?

A: It usually consists of 40-50% carbon black, 40-50% polymer carrier, and 5-10% additives (e.g., antioxidants, dispersants).

Q: What are the benefits of using black masterbatch over raw carbon black?

A: Using black masterbatch ensures a more consistent color throughout the plastic product, improves processing by aiding dispersion, and reduces dust, thus improving workplace safety and reducing the need for cleaning.

Q: Can black masterbatch be used in food-contact applications?

A: Certain black masterbatches are formulated to be safe for food contact. These are made with food-grade carriers and comply with relevant regulations, such as FDA standards in the USA.

Q: How does the carbon content affect the quality of the black masterbatch?

A: Higher carbon content generally results in a deeper black color, but it can also make the masterbatch more abrasive and affect the processing characteristics. A balance is necessary for optimal performance.

Q: What are the key factors to consider when selecting a black masterbatch?

A: Factors to consider include compatibility with the base resin, the required level of tinting strength, the desired physical properties (e.g., impact resistance), and regulatory compliance for end-use applications.

Q: What are the primary uses of black masterbatch?

A: It is primarily used to color plastics, providing a deep, opaque black finish. It's commonly used in automotive parts, agricultural films, pipes, and profiles due to its UV stability and color consistency.

Q: How does black masterbatch differ from other color masterbatches?

A: Black masterbatch tends to be less expensive than other color masterbatches because carbon black is abundant and has excellent tinting strength. Additionally, it offers superior UV resistance, which is crucial for outdoor applications.

Q: Can black masterbatch be used with all types of polymers?

A: While most black masterbatches are formulated for use with common plastics like PP, PE, PVC, and PS, some may not be compatible with every polymer. It's important to check with the manufacturer for compatibility.

Q: Does the addition of black masterbatch affect the mechanical properties of the final product?

A: In most cases, the impact on mechanical properties is minimal. However, the effect can vary depending on the type of polymer and the amount of masterbatch added.

Q: Can black masterbatch impart conductivity to plastic?

A: Pure carbon black has conductive properties, but the degree to which a black masterbatch can make a plastic conductive depends on the carbon loading and the dispersion of the carbon black within the polymer matrix.

Q: Can black masterbatch be used to color transparent plastics?

A: While black masterbatch is designed to provide an opaque finish, it can be used to color translucent plastics to give a dark tint rather than full opacity.

Q: Can black masterbatch be recycled?

A: Yes, black masterbatch can be recycled. The carbon black content does not degrade, and the masterbatch can be reused in the production of new plastic products.

Q: What are the environmental impacts of using black masterbatch?

A: The environmental impact is generally low, especially compared to the use of raw carbon black, as the masterbatch allows for more efficient use of materials and can be recycled.

Q: Is there a difference between virgin and recycled carbon black in masterbatch formulations?

A: There can be differences in terms of purity and performance. Virgin carbon black typically provides better color and dispersion, while recycled carbon black may contain contaminants that affect the final product quality.

Q: How does temperature affect the processing of black masterbatch?

A: High temperatures can cause premature degradation of the masterbatch, leading to color change and reduced performance. It's important to follow the recommended processing conditions provided by the manufacturer.

Q: What certifications should a high-quality black masterbatch have?

A: Certifications may include ISO standards for quality management, UL for safety, and FDA approval for food contact applications. Specific certifications will depend on the intended use and regional regulations.

Q: How is the storage life of black masterbatch determined?

A: Storage life is influenced by factors like temperature, exposure to light, and the presence of oxygen. Manufacturers provide guidelines based on the shelf life under recommended storage conditions.

Q: Can the concentration of black masterbatch be adjusted to change the color intensity?

A: Yes, the concentration can be varied to achieve different levels of blackness. Higher concentrations result in darker colors, but excessive use can lead to processing difficulties and may affect the properties of the final product.